Smt Line Machine SMT Mounter Fuji Smt Equipment Nxt 3 Smt Mounting Machine
The proliferation of multifunction and high-performance electronics has been growing rapidly in areas such as mobile devices and car electronics. However, because these products tend to have short life cycles, production equipment that has the flexibility to respond to ramping up to mass production in a short amount of time and changes in demand is sought after.
The NXT III is a modular SMT mounter that is able to provide the best line every time for factories that have such kinds of frequent changes for producing electronics devices.
| | M3 III | M6 III |
| Applicable PCB size (LxW) | 48 x 48 mm to 305 x 610 mm (single conveyor)
48 x 48 mm to 305 x 510 mm (double conveyor/single)
48 x 48 mm to 305 x 280 mm (double conveyor/dual) | 48 x 48 mm to 610 x 610 mm (single conveyor)
48 x 48 mm to 610 x 510 mm (double conveyor/single)
48 x 48 mm to 610 x 280 mm (double conveyor/dual) |
| Part types | Up to 20 types of parts (calculated using 8 mm tape) | Up to 45 types of parts (calculated using 8 mm tape) |
| PCB loading time | For double conveyor: 0 sec (continuous operation)
For single conveyor: 2.5 sec (transport between M3 III modules), 3.4 sec (transport between M6 III modules) |
Placement accuracy
(Fiducial mark standard)
* The placing accuracy is obtained from tests conducted by Fuji. | | H24G | : +/-0.025 mm (Standard mode) / +/-0.038 mm (Productivity priority mode) (3sigma) cpk≥1.00 | | V12/H12HS | : +/-0.038 (+/-0.050) mm (3sigma) cpk≥1.00 | | H04S/H04SF | : +/-0.040 mm (3sigma) cpk≥1.00 | | H08/H04 | : +/-0.050 mm (3sigma) cpk≥1.00 | | H02/H01/G04 | : +/-0.030 mm (3sigma) cpk≥1.00 | | H02F/G04F | : +/-0.025 mm (3sigma) cpk≥1.00 | | GL | : +/-0.100 mm (3sigma) cpk≥1.00 | | | H24G | : +/-0.025 mm (Standard mode) / +/-0.038 mm (Productivity priority mode) (3sigma) cpk≥1.00 | | V12/H12HS | : +/-0.038 (+/-0.050) mm (3sigma) cpk≥1.00 | | H08M/H04S/H04SF | : +/-0.040 mm (3sigma) cpk≥1.00 | | H08/H04/OF | : +/-0.050 mm (3sigma) cpk≥1.00 | | H02/H01/G04 | : +/-0.030 mm (3sigma) cpk≥1.00 | | H02F/G04F | : +/-0.025 mm (3sigma) cpk≥1.00 | | GL | : +/-0.100 mm (3sigma) cpk≥1.00 | |
Productivity
* The throughput above is based on tests conducted at Fuji. | | H24G | : 37,500 cph (Productivity priority mode) / 35,000 cph (Standard mode) | | V12 | : 26,000 cph | | H12HS | : 24,500 cph | | H08 | : 11,500 cph | | H04 | : 6,500 cph | | H04S | : 9,500 cph | | H04SF | : 10,500 cph | | H02 | : 5,500 cph | | H02F | : 6,700 cph | | H01 | : 4,200 cph | | G04 | : 7,500 cph | | G04F | : 7,500 cph | | GL | : 16,363 dph (0.22 sec/dot) | | | H24G | : 37,500 cph (Productivity priority mode) / 35,000 cph (Standard mode) | | V12 | : 26,000 cph | | H12HS | : 24,500 cph | | H08M | : 13,000 cph | | H08 | : 11,500 cph | | H04 | : 6,500 cph | | H04S | : 9,500 cph | | H04SF | : 10,500 cph | | H02 | : 5,500 cph | | H02F | : 6,700 cph | | H01 | : 4,200 cph | | G04 | : 7,500 cph | | G04F | : 7,500 cph | | 0F | : 3,000 cph | | GL | : 16,363 dph (0.22 sec/dot) | |
| Supported parts | | H24G | : 0201 to 5 x 5 mm | Height | : up to 2.0 mm | | V12/H12HS | : 0402 to 7.5 x 7.5 mm | Height | : up to 3.0 mm | | H08M | : 0603 to 45 x 45 mm | Height | : up to 13.0 mm | | H08 | : 0402 to 12 x 12 mm | Height | : up to 6.5 mm | | H04 | : 1608 to 38 x 38 mm | Height | : up to 9.5 mm | | H04S/H04SF | : 1608 to 38 x 38 mm | Height | : up to 6.5 mm | | H02/H02F/H01/0F | : 1608 to 74 x 74 mm (32 x 180 mm) | Height | : up to 25.4 mm | | G04/G04F | :0402 to 15 x 15 mm | Height | : up to 6.5 mm | |
| Module width | 320 mm | 645 mm |
| Machine dimensions | L: 1295 mm (M3 III x 4, M6 III x 2) / 645 mm (M3 III x 2, M6 III)
W: 1900.2 mm, H: 1476 mm |
Product Features
Configure lines according to the purpose
Modules, heads, and supply units can be combined freely, so that the optimum line configuration can always be built by changing the configuration to match changes in the part type and product model.
It is possible to expand the capability only for the necessary level by adding modules and exchanging units.
Heads can be exchanged easily
Heads can be exchanged easily without tools.
The heads are lightweight and thus can be removed easily by a machine operator when needing to perform maintenance or troubleshooting when responding to issues.
Single-side operation
Only a short distance is traveled for part supply and changeover, for a simple work path that does not take excessive time or effort.
Production lines can be configured freely into layouts such as back-to-back or U-shaped lines.
Offline maintenance to maximize production uptime
Because swapping units that require maintenance with units that are fully maintained can be performed at the operator level, downtime can also be greatly reduced. Maintenance can be performed offline on the removed units while production is still running.
ID management
Heads, nozzles, and feeders are all managed by ID.
Detailed production data for materials and equipment is stored in the database, to be used for line management, maintenance management, and traceability.
Automatic calibration
The operator simply pushes the START button after exchanging the head. Heads are calibrated automatically in the machine so that production
can resume.
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